11 Most Common Tracker 800SX Problems And Effective Solutions; Tracker 800SX Problems; Tracker 800SX; Tracker 800SX Problems and Fixes Guide;

Whether versatility or reliability, the Tracker 800SX is a true powerhouse. This side-by-side is famous for hauling cargo, farm surveillance, and off-roading. It packs a 1-ton towing capacity, a 50HP engine, and considerable power.

The Tracker 800SX’s outstanding features make it one of the most reliable machines out there. But it also has its fair share of flaws. You will probably encounter more Tracker 800SX problems than usual.

If you already own this utility vehicle, you may have already experienced some. The good news for you is you can troubleshoot most of them with a bit of know-how. This article will guide you with all possible solutions for Tracker 800SX problems. Let’s get started!

Common Tracker 800SX Problems and Solutions

Problem 1: Tracker 800SX Transmission Problems

Like other UTVs, the Tracker 800SX is not immune to transmission problems. In fact, it operates on a nonstop variable transmission. Poor maintenance can lead to permanent damage after prolonged use.

You have faulty transmission if you notice burning odors, leaking fluids, rough shifting, or unusual noises. The Tracker 800SX transmission problems occur for many reasons, including low fluid levels, faulty cold fluidity, defective components, etc.

How to Fix It?

  • Check the transmission fluid level; if it is low, refill as needed. If the transmission fluid is old or worn out, change it immediately, as it can cause transmission issues.
  • Inspect for leaks in the transmission. Repair them if necessary.
  • Check if cold weather is causing Tracker 800SX Shifting Problems. Use the best-quality synthetic fluid during cold weather.
  • Transmission fluid loses its effectiveness over time. Perform a transmission flush to replace old fluid with premium-quality new fluid.
  • If the transmission is damaged severely, replace it with a new transmission. Contact a qualified mechanic for this job.

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Problem 2: Difficulty Starting the Engine

Issues with starting the engine are one of the common Tracker 800SX Crew Problems. As with any ATV or UTV, Tracker 800SX takes quite a long time or sometimes fails.

A dead battery and poor fuel level are mostly to blame. Sometimes your tracker 800SX still will not start with a fully charged battery and enough fuel. Check if there are clicking sounds while you try to start the vehicle.

In that case, your Tracker 800SX might have a broken starter. However, clogged fuel lines are another cause of problematic start. Damaged spark plugs and broken electrical parts also lead to starting problems.

How to Fix It?

  • Inspect if the dead battery is causing the issue. If so, you may require jumpstarting or replacing the battery.
  • If the battery has a low charge, replace it with a fresh one.
  • Remove the spark plugs and check if they are worn out, dirty, or fouled. If so, replace it immediately. Spark plugs need to be replaced after every 100 hours.
  • Check if the electrical parts and wires are in good condition. Repair the faulty connections. To get rid of corrosion, make sure to clean the terminals.
  • Inspect the starter to see if it is turning over. If not, check the starter motor and wiring to the starter. Replace them if there is any visible damage.
  • Check the fuel line for any blockage. Inspect the fuel tank. Refill the tank if it is low on fuel. Make sure the fuel line is clean.
  • Inspect the air filter to see if the dirt restricts airflow to the engine. If the air filter is dirty or clogged, clean it or replace it.
  • Make sure the ignition switch is set to the “ON” position. Tighten and clean the connections.

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Problem 3: Problematic Battery

The Tracker 800SX, side-by-side, tends to have many issues with its battery. Some of the common Tracker 800SX battery issues include;

  • Rapid discharge
  • A dead battery
  • Battery not charging
  • Charging irregularities

A connection error, corrosion, or faulty battery charger are the leading causes of battery failure. A defective connection causes the battery to fail to recharge fully or recharge completely. Luckily, the battery issues are easy to diagnose and troubleshoot.

How to Fix It?

  • Inspect the battery terminal connections. Tighten the terminals to make them secure.
  • Lubricate the terminals with grease or an anti-corrosive agent to prevent corrosion.
  • Check if the battery is charged. If not, try charging it with a charger.
  • Inspect if the battery is dead or expired. If so, replace it with a new one.
  • Check the battery voltage with a multimeter. If the battery voltage is lower than 12.6 volts, the battery has an error and needs to be replaced.

Problem 4: Loss of Engine Power

Sometimes, your Tracker 800SX UTV doesn’t get enough power to the engine. A variety of reasons may be responsible for the issues. An empty fuel tank, dirty/broken spark plug, a clogged injector, worn-out crankshaft sensor, and faulty ignition coil are notable among all.

How to Fix It?

  • Monitor the fuel gauge and make sure the fuel tank is sufficiently filled. If the fuel level is low, refill the fuel tank immediately.
  • Check the condition of the spark plugs. If the spark plug is dirty, the fuel ignition will be failed and, thus, impact the engine’s performance. Replace it to improve the engine’s performance.
  • Check if the injection is clogged with dirt and debris. Clean the injector to minimize the issue and replace it if necessary.
  • The crankshaft sensor monitors the crankshaft’s position and speed. A worn-out crankshaft sensor might impact the ignition timing. So, replace it if needed.
  • Check the air filter if it is clogged. A clogged air filter restricts the airflow to the engine. Remove the air filter and clean it.
  • Make sure the fuel system is clean and dirt-free. A dirty fuel system can also cause a lag in power.
  • Check the exhaust system for any clogs. Clean it or replace it as needed.
  • Check the engine timing, as incorrect engine timing leads to a lag in power.

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Problem 5: Failing Brakes

The Tracker 800SX braking unit often has severe problems because it is mostly overlooked. If you notice the braking system is failing or grinding, this indicates a severe issue.

The other signs of braking failure include a burning smell, noise when braking, leaking brake fluid, difficulty while braking, and the vehicle taking longer than usual to stop. Remember to address these issues, as they can cause severe consequences.

How to Fix It?

  • Check the braking fluid level. If the fluid level is low, refill it.
  • If the braking takes longer to stop the vehicle, get new brake pads.
  • Inspect the leaking fluid. If found, repair the reservoir.
  • Braking issues are the most sensitive. So, it is better to contact a qualified mechanic.

Problem 6: Battery Power Leakage

The Tracker 800SX is prone to battery power leakage, which leads to operational problems in the UTV. Loose or corroded battery connections, worn-out battery wires, or cable connections can lead to power leakage from the battery.

The battery terminals can corrode over time. It weakens the connection between the battery and the equipment, resulting in voltage drop and power leakage. Damaged battery wires can cause a short circuit, leading to power leakage.

How to Fix It?

Battery leakage needs to handle very carefully. It contains battery acid, which is dangerous.

  • Remove the battery from the vehicle using a wrench. Disconnect the negative cable first, and then remove the positive cable. Keep the battery in a well-ventilated area.
  • Inspect for leaking battery. Dispose of the leaking battery in a safe place.
  • If the battery acid drops on the vehicle’s surface, neutralize it using baking soda and water. Wipe the area with a cloth.
  • If the battery acid has leaked into a damaged battery tray, repair the damage or replace it as needed.

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Problem 7: Overheating

It’s normal for the UTV to overheat, and the Tracker 800sx is no exception. The 800SX engine is prone to overheating when riding for a longer period. A variety of situations are to blame for overheating issues, including;

  • Low coolant levels
  • Malfunctioning cooling fan
  • Broken thermostat
  • Damaged radiator cap
  • Clogged radiator
  • Faulty water pump
  • Leaking head gasket
  • Worn-out hoses

How to Fix It?

  • A low coolant level heats up the engine very fast. So, check the coolant level to see if it is enough to keep the engine cool.
  • The cooling fan often malfunctions to clogging, and it leads to overheating. You need to flush the cooling system to keep it free of debris. Replace the coolant if necessary.
  • A thermostat controls the engine’s temperate. Therefore, a malfunctioning thermostat causes the engines to overheat. Check the thermostat to see if it is working correctly. Replace it if needed.
  • The radiator dissipates the engine’s heat and helps to cool it. This will not work well if it is clogged with dirt and debris. Make sure the radiator fan is not blocked, and the fan blades are in good condition.
  • Inspect the water pump for any damage or leaks. The water pump must be in good condition as it circulates coolant through the engine to control its temperature.
  • Check the head gasket for any leaks or damages, as a blown gasket leads to overheating.
  • Check the hoses for any leaks and damages. Repair it or replace it as necessary.

Read also: Common Tracker 800SX Problems And Their Solutions

Problem 8: Starter Fails to Engage

If your Tracker 800SX fails to start while turning on the ignition key, perhaps your starter is in trouble. When the starter fails to engage, you’ll likely hear unusual noises like grinding, clicking, or whirring noise.

The low charge on the battery is mostly to blame for the starter motor failure. Moreover, your Tracker 800SX starter engaging failure can arise when you have defective components and a loose or disconnected wiring connection.

How to Fix It?

  • Charge the battery until it becomes 100% charged.
  • Check and replace the defective components.
  • Make sure all the connecting wires are tightened.

Problem 9: Engine Firing

The Tracker 800SX engine often misfires and doesn’t perform as it is supposed to. At this point, you’ll likely notice cracking sounds from the engine. Sometimes, the oil temperature rises, resulting in the engine misfiring. Faulty spark plugs, clogged air filters, and fuel injectors are other possible reasons for engine misfiring.

How to Fix It?

  • Check the spark plugs for any damage. Replace them if needed.
  • Inspect the air filter for clogs. Clean it or replace it if necessary.
  • Check the fuel injector via the mechanic for any issues.

Problem 10: Tracker 800SX stops suddenly

Sometimes, your Tracker 800SX may suddenly stop while you ride. An empty tank, clogged fuel line, contaminated or poor-quality fuel, and overheating are responsible for the issue.

How to Fix It?

  • Check the fuel system for any damages.
  • Clean the fuel line using a vacuum pump and suck out foreign material if it is clogged.
  • Check the fuel tank. If it is empty, fill it with high-quality fuel.

Problem 11: Dump Bed Warping

The plastic lining of the dump bed tends to warp or bubble up in the long run. The heat generated by the muffler sits under the dump bed, resulting in warping.

How to Fix It?

  • Cover the muffler with a heat shield. You can consider purchasing Flowmaster 51017 muffler heat shield to eliminate the warping.

Final Thoughts

The Tracker 800SX is a powerful, high-performance off-road vehicle. Overcoming the Tracker 800SX problems will make your job easier. You can perform simple yard tasks and efficiently haul different materials across the farm.

Our handy troubleshooting tips will ensure your malfunctioning Tracker 800SX returns to a state of health. Most of the problems need to be addressed quickly. Luckily, you can do most of the repairs yourself instead of going to a mechanic.

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